Project: Castle Aviation Hangar and Fixed Base Operator (FBO) Facility

Castle Aviation Building with Freeman Building Systems

Elevating Aviation Construction to New Heights

Discover how Freeman Building Systems partnered with Castle Aviation to build state-of-the-art hangar and FBO Facility at Akron-Canton Airport.

Freeman Building Systems partners with Castle Aviation for Aviation Excellence

 

Freeman Building Systems proudly partnered with Castle Aviation to complete an 80,000-square-foot hangar, marking their second collaboration after the successful construction of a 50,760-square-foot hangar in 2018. This new facility, located at the Akron-Canton Airport, is designed to support Castle Aviation’s expanding operations while enhancing the aviation community in Northeast Ohio.

This white paper highlights the design, construction, and operational impact of the new Castle Aviation facilities at Akron-Canton Airport, showcasing Freeman’s aviation expertise and commitment to client success.

Building for Growth in the Aviation Industry

Castle Aviation faced a challenge common in growing aviation businesses: the need for more space to support larger aircraft, expanded operations, and increasing maintenance demands. These challenges required innovative design and construction solutions tailored to their unique needs.

View of the Wooster North facility, showcasing its advanced steel construction.

Custom Solutions for Complex Aviation Needs

Behind the Build: Castle Aviation’s 80,000 Sq. Ft. Hangar & FBO

Freeman Building Systems delivered two major expansions for Castle Aviation, ensuring every element met their operational and growth requirements.

Key Strategies Used:

  • Centralized Hangar Design: Flexible layouts allow for seamless maintenance and storage operations.
  • Durable, Energy-Efficient Materials: Butler Manufacturing’s Widespan Structural System ensures a column-free space for optimized workflow.
  • Future-Focused Planning: Designed with scalability in mind to accommodate future growth.

Fixed Base Operator (FBO) Amenities

Inside Castle Aviation’s FBO, featuring modern seating areas and a welcoming environment for pilots and travelers.
Comfortable waiting area in the Castle Aviation FBO, designed with plush seating and large windows for natural light.
Conference room inside the FBO ample seating
Pilot Lounge at Castle Aviation
Tranquil pilot’s lounge in Castle Aviation’s FBO, offering a quiet space for flight crews to recharge before their next journey.
Interior shot of the executive lounge in Castle Aviation’s FBO, designed for comfort and efficiency.

Our Process for Aviation Excellence

Freeman Building Systems' team meeting to discuss customized plan for client

We follow a client-centric, detail-oriented process to ensure success in every project.

  • Step 1: Understanding Client Vision
    Initial consultations focused on understanding their unique requirements for expanding their hangar operations and office functionality.
  • Step 2: Tailored Design and Construction
    Integrated aviation-specific features, such as 100-foot-wide hangar doors and open floor plans, to maximize flexibility and functionality.
  • Step 3: Beyond Completion
    Continued partnership and support ensure Castle Aviation’s facilities continue to evolve with their operational needs.

Expanding Operational Capacity and Efficiency

Castle Aviation’s new facilities reflect the value of thoughtful design and high-quality construction. Key benefits include:

  • Optimized Hangar Operations: Flexible layouts that function as one or two independent spaces.

  • Increased Storage and Maintenance Capabilities: Additional space for aircraft and office staff.

  • Scalable Design: Prepared for future expansions to support long-term growth.

Interior of the Wooster North warehouse, highlighting optimized layouts for manufacturing, storage, and distribution.

Discover the Possibilities of Aviation Construction

Ready to elevate your aviation operations? Download our detailed project brief to see how Freeman Building Systems delivered excellence for Castle Aviation, or contact our team to discuss your vision.

Castle Aviation in Progress with Freeman Building Systems
Castle Aviation Hangar Preparation
Michael Grossman Owner of Castle Aviation looking at construction site
Castle Aviation Michael Grossman Owner of Castle
Castle Aviation Akron Canton Airport
Castle Aviation Akron Canton Airport
Castle Aviation Airplane
Castle Aviation Hangar with Airplane