Project: Castle Aviation Hangars

Elevating Aviation Construction with Precision and Innovation

Discover how Freeman Building Systems partnered with Castle Aviation to build state-of-the-art hangars at Akron-Canton Airport.

Freeman Building Systems has partnered with Castle Aviation on two significant expansions, delivering custom steel building solutions that meet the unique demands of the aviation industry. As a pilot himself, Dan Freeman, CEO of Freeman Building Systems, brings a firsthand understanding of what an aviation facility requires.

This white paper highlights the design, construction, and operational impact of the new Castle Aviation facilities at Akron-Canton Airport, showcasing Freeman’s aviation expertise and commitment to client success.

Building for Growth in the Aviation Industry

Castle Aviation faced a challenge common in growing aviation businesses: the need for more space to support larger aircraft, expanded operations, and increasing maintenance demands. These challenges required innovative design and construction solutions tailored to their unique needs.

View of the Wooster North facility, showcasing its advanced steel construction.

Custom Solutions for Complex Aviation Needs

Freeman Building Systems delivered two major expansions for Castle Aviation, ensuring every element met their operational and growth requirements.

Key Strategies Used:

  • Centralized Hangar Design: Flexible layouts allow for seamless maintenance and storage operations.
  • Durable, Energy-Efficient Materials: Butler Manufacturing’s Widespan Structural System ensures a column-free space for optimized workflow.
  • Future-Focused Planning: Designed with scalability in mind to accommodate future growth.

Our Process for Aviation Excellence

Freeman Building Systems' team meeting to discuss customized plan for client

We follow a client-centric, detail-oriented process to ensure success in every project.

  • Step 1: Understanding Client Vision
    Initial consultations focused on understanding their unique requirements for expanding their hangar operations and office functionality.
  • Step 2: Tailored Design and Construction
    Integrated aviation-specific features, such as 100-foot-wide hangar doors and open floor plans, to maximize flexibility and functionality.
  • Step 3: Beyond Completion
    Continued partnership and support ensure Castle Aviation’s facilities continue to evolve with their operational needs.

Expanding Operational Capacity and Efficiency

Castle Aviation’s new facilities reflect the value of thoughtful design and high-quality construction. Key benefits include:

  • Optimized Hangar Operations: Flexible layouts that function as one or two independent spaces.

  • Increased Storage and Maintenance Capabilities: Additional space for aircraft and office staff.

  • Scalable Design: Prepared for future expansions to support long-term growth.

Interior of the Wooster North warehouse, highlighting optimized layouts for manufacturing, storage, and distribution.

Discover the Possibilities of Aviation Construction

Ready to elevate your aviation operations? Download our detailed project brief to see how Freeman Building Systems delivered excellence for Castle Aviation, or contact our team to discuss your vision.